US Rigid Thermoform Plastic Packaging Market Overview
The US rigid thermoform plastic packaging market size was valued at USD 12.90 billion in 2024. The industry is projected to grow from USD 13.43 billion in 2025 to USD 19.45 billion by 2034, exhibiting a compound annual growth rate (CAGR) of 4.2% during the forecast period of 2025–2034. This growth is driven by increasing demand for durable, lightweight, and cost-effective packaging solutions across the food, healthcare, and consumer goods industries.
Market Drivers
Key growth factors include the rising preference for sustainable and recyclable packaging materials, increasing convenience food consumption, and technological advancements in thermoforming processes. The growing need for extended shelf life and tamper-resistant packaging also fuels demand.
Market Segmentation
The market is segmented based on material type, end-use industry, and region.
- By Material Type: PET, PVC, PS, PP, PE, others
- By End-Use Industry: Food & beverages, pharmaceuticals, electronics, personal care, others
- By Region: North America (with a focus on the US market)
Industry Trends
Innovations in bioplastics, eco-friendly materials, and the development of customizable and tamper-evident designs are shaping market trends. Increasing investments in automated and energy-efficient thermoforming processes are also notable.
Key Players
Major players operating in the US rigid thermoform plastic packaging market include:
Amcor plc
Anchor Packaging LLC
Constantia Flexibles
D&W Fine Pack LLC
Display Pack.
EasyPak.
Genpak LLC
Huhtamaki Group
Pactiv Evergreen Inc.
Placon.
Sabert Corporation
Sealed Air
Sonoco Products Company
WINPAK LTD.
Conclusion
With rising demand for efficient, protective, and sustainable packaging, the US rigid thermoform plastic packaging market is expected to experience steady growth. Market participants focusing on eco-innovation, scalability, and smart packaging technologies are well-positioned to thrive in the coming decade.
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